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Inspect a Forklift
There are over 10,000 workplace injuries connected to fork lifts happen every year, based on HRSDC and OSHA report. A lot of these accidents are caused by driver error. Lack of appropriate equipment maintenance and inspection results in many others. Forklift operation and maintenance is not only the reason for personal injuries, but also of property damage. Forklifts can damage overhead pipes, sprinklers and building structures, and other machinery when used improperly. The following day by day check ups should be done in order to reduce the possibility of forklift accidents.
Turn off the engine prior to checking different fluid levels: engine oil, fuel, coolant, brake fluid and hydraulic oil. The tires should be inspected for signs of wear and tear. Check the tire air pressure. Check the condition of the forks. The load backrest should be tightly attached. Do a visual inspection of the top-clip retaining pin and heel. Then carry out an inspection of the mast chains, hydraulic hoses, cables and stops. Ensure that both the finger and overhead guards are firmly attached.
The LP powered forklift has propane tanks which have to be checked for damage, rust or corrosion. The battery's charge and electrolyte levels need to be tested periodically. Seat belts need to be checked for wear and tear. Check to make sure the owner's instruction manual is stored on-board the forklift inside a storage compartment. Check the seat belt to make certain the latches are secure. Test the hood latch to make sure that it is functioning as it should.
Start the forklift and listen to the noise of the engine to make sure there are no unusual sounds. If there are, investigate promptly. Check the accelerator and the steering controls. The parking break and the service break should be functioning correctly.
The tilt control and drive control should be inspected to ensure proper functioning in both forward and reverse. Check the functioning of the hoist and lowering control, and the attachment control. Check the lights and horn. Afterward check the heater, defroster and wipers to make sure they are working smoothly. Inspect every gauge to find out that it is reading within functional limits.
How to Replace Forklift Tires
Regular forklift maintenance includes checking tires and replacing worn or damaged tires. Various kinds of forklifts are designed to be used with particular kinds of tires: pneumatic, polyurethane or solid. Tire kinds differ depending on factors such as duration and frequency of use, the weight of the load and ground surfaces. In order to change a forklift tire you will need the following tools: forklift jack, tire press and replacement tires. Replacing your forklift tires occasionally is necessary to help prolong the life of the machine.
Instructions
1 Thoroughly inspect the tires for signs of damage and wear. Make certain that the type of tire on the forklift is the right type. If the wear on the tire is over 40%, the tire needs to be replaced.
2 You should purchase replacement or spare tires.
3 After you have positioned the jack underneath the tire, slowly lift the forklift high enough that would enable you to easily remove the tires.
4 Remove the old tire by utilizing the tire press to separate the rim from the tire. Replace the tire with the new one and firmly secure. Lower the forklift, then move the jack to the next tire and do the same thing with the other damaged tire.
5 A damaged tire can be fixed on site by a local repair company. If this is your first call, the repair company could provide a free estimate. If the tires are really large, you would need a stationary tire press. In that case, you should take out the tire and bring it to a repair shop.
