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The first excavator prototype consisted of a device with two industrial beams on a rotating platform fixed to a used truck. There was a telescopic cylinder which was used to move the beams back and forth. This allowed the fixed blade at the far end of the beams to pull or push the dirt. Soon improving the very first design, the brothers made a triangular boom so as to add more strength. Moreover, they added a tilt cylinder that let the boom rotate 45 degrees in either direction. A cylinder was positioned at the back of the boom, powering a long push rod to allow the machine to be outfitted with either a blade or a bucket attachment.
Gradall introduced in the year 1992, with the introduction of the new XL Series hydraulics, the most ground-breaking adjustment in their machines since their creation. This new system of top-of-the-line hydraulics enabled the Gradall excavator to provide comparable power and high productivity to the more conventional excavators. The XL Series ended the first Gradall equipment power drawn from low pressure hydraulics and gear pumps. These conventional systems effectively handled finishing work and grading but had a hard time competing for high productivity jobs.
The new XL Series Gradall excavators proved a remarkable increase in their digging and lifting ability. These versions were manufactured together with a piston pump, high-pressure hydraulics system that showed great improvements in boom and bucket breakout forces. The XL Series hydraulics system was likewise developed with a load-sensing capability. Conventional excavators utilize an operator to choose a working-mode; where the Gradall system could automatically adjust the hydraulic power intended for the job at hand. This makes the operator's whole task easier and even saves fuel simultaneously.