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Leaf chains are actually steel chains with a simple pin construction and link plate. The chain number refers to the pitch and the lacing of the links. The chains have specific features like high tensile strength for every section area, that allows the design of smaller devices. There are B- and A+ type chains in this particular series and both the AL6 and BL6 Series have the same pitch as RS60. Lastly, these chains cannot be driven using sprockets.
Comparably, in roller chains, all of the link plates maintain higher fatigue resistance because of the compressive stress of press fits, while in leaf chains, only two outer plates are press fit. The tensile strength of leaf chains is high and the utmost acceptable tension is low. When handling leaf chains it is essential to consult the manufacturer's guidebook in order to ensure the safety factor is outlined and utilize safety measures always. It is a better idea to carry out extreme caution and use extra safety guards in applications wherein the consequences of chain failure are severe.
Utilizing much more plates in the lacing causes the higher tensile strength. Since this does not enhance the utmost allowable tension directly, the number of plates used can be restricted. The chains need regular lubrication as the pins link directly on the plates, producing a very high bearing pressure. Making use of a SAE 30 or 40 machine oil is frequently suggested for the majority of applications. If the chain is cycled more than 1000 times in a day or if the chain speed is more than 30m per minute, it will wear really fast, even with constant lubrication. Thus, in either of these situations utilizing RS Roller Chains would be more suitable.
The AL-type of chains must only be used under certain situations like for example if wear is not a big issue, if there are no shock loads, the number of cycles does not go over one hundred daily. The BL-type would be better suited under other conditions.
The stress load in components will become higher if a chain with a lower safety factor is chosen. If the chain is likewise utilized among corrosive conditions, it can easily fatigue and break extremely fast. Performing frequent maintenance is vital if operating under these kinds of situations.
