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Forklift batteries are sold in terms of amp-hour capacity, voltage, physical size, and connector location. The forklift nameplate will state the correct truck voltage, the maximum amp-hour capacity as well as the lowest battery weight. The lift truck Operating Manual will even include the proper battery details for the lift truck.
There are 2 general kinds of electric lift truck batteries: Sealed or Flooded. A sealed battery is also known as "maintenance free" or VRLA and does not need the adding of water. Sealed batteries however utilize a chemical reaction to be able to maintain correct fluid level throughout the life of the battery. A flooded battery requires water to be added frequently to be able to ensure the correct electrolyte level in the battery.
Most lift trucks could accommodate many various sizes of battery. If selecting the battery, it should be chosen to be able to fit in the dimensions of the battery compartment. Nearly all battery providers could offer a battery list of appropriate sizes which are recommended for your specific lift truck.
With an electric forklift, the battery is used as the truck counterweight and the forklift capacity is dependent on the battery being a specific least weight. Abide by the details specified on the forklift nameplate to ensure you are using a battery that meets minimum weight specified.
Batteries and chargers should be exactly matched to the specific battery being charged. This will help guarantee that the charger has the correct amp-hour capacity to charge the battery and shares the same voltage together with the battery. The charger amp-hour capacity must be with 10% of the amp-hour capacity of the battery to guarantee the most effective charging. Prior to starting the charging cycle, be sure the battery is first connected to the charger. Always check the battery information like for instance the battery weight, voltage and amp-hour capacity with the information provided on the battery nameplate.
Always check in order to see if the right kind of charger is being utilized to charge the battery. The majority of the newer chargers could safely charge many types of batteries and will thusly be labeled as capable of accepting all batteries. Using an older charger, for example to be able to charge just flooded batteries could be unsafe if used for sealed batteries and damage to both battery and charger would happen. It is important to firstly check the instruction plate on the charger so as to be certain it could accept the kind of battery you want to charge.
When handling flooded batteries, it is important to only add the required water when the battery has been charged. This habit would stop the spattering of electrolyte out of the battery when it is being charged.
Guidelines meant for improving the battery's life comprise: maintain the fluid levels for flooded batteries and keep all types of batteries clean. Another rule to follow is after charging the battery to full capacity; let it to rest for approximately an 8 hour period previous to using. Use an "equalizing" charge every 5th charge in order to keep all of the cells maintained at the same voltage. Do not discharge the battery below 80% of battery amp-hour capacity previous to recharging.
There are lots of equipments that can be placed on a lift truck in order to monitor the level of the battery. Sophisticated "battery discharge indicators" will disable lifting and alarm the operator as soon as the battery has been discharged. There are other simple gas gauge meters on the market too. Utilizing these monitoring gadgets will help prevent battery and truck damage from severely discharging the battery throughout use.
