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Unavoidably, forklift parts will eventually wear out and require replacing. The choice of obtaining brand new parts could become expensive so one more idea is to buy used components. This could save a lot of money in the long run. It is a great idea to buy used forklift parts that have been remanufactured. These components would ensure that you are getting parts which will work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Broken or worn parts which are remanufactured are a less expensive answer compared to rebuilding. With rebuilding parts, just the components that are worn out or broken get changed, which means that other wearable parts might break down soon after purchase.
Remanufacturing on the other hand offers the best guarantee for second-hand parts. Reproduced parts are taken apart and cleaned and then all wearable pieces are replaced. All wearable parts are replaced regardless of age or wear which is one more rationale why reproduced parts overall perform so much better. Whichever part within the part is brand new and this offers much longer life to the second-hand part. Based on the forklift parts that are being redone, the cleaning process and the whole remanufacturing process will vary.
Testing and Replacing Parts
After complete disassembly, the engines are oven cleaned. Several parts of the engine like rings, pistons, spark plugs, valve springs, filters, and valves can be replaced during the remanufacture process. The engines are hot tested after reassembly to ensure that there are no leaks, no noises, no oil pressure problems or any vacuum.
Transmissions are pressure washed, disassembled and oven cleaned. A thorough examination is performed so as to check for any cracks. Bearings, bushings and seals are all replaced. Usually, the replacement components used on transmission parts meet OEM specifications.
Wearable components
Some parts like the alternator, the water pump, torque converters, steer axles and the starter could obtain longer serviceability after being reproduced and having all wearable components replaced. The electronic control in the electric lift truck is maintained by the control card. This particular card can even be reproduced with replacing all aged and worn out parts. Unlike other lift truck components the control card could only have the worn and aged parts replaced.
OEM Specs
Components which are reproduced have to be meticulously inspected upon reassembly to ensure they are in good condition previous to being sold. When acquiring these components, it is a good idea to make sure that they have undergone all of the proper testing and inspections. On certain bigger parts like for instance engines, transmissions and steer axles, OEM specification replacement parts should be used.
The dealer of used lift trucks and components can ensure that the remanufactured parts have met OEM specifications and that these parts meet industry standards. A lot of details go into remanufacturing used components. This attention to detail provides more serviceability out of reproduced components than the components that were just rebuilt.